Basic Of Steel Rolling Part 5

9:21 pm / Posted by tech data / comments (0)

Biting condition & Roll bite friction coefficient









Roll bite friction coefficient = tangential or frictional force/normal force



Biting











In the roll gap are two forces :


1. Friction FR : tries to pull through the stock

2. Pressure of rolls FN : tries to push back the stock



Biting condition









Biting condition : friction angle bigger than roll angle






Pass through condition : friction angle more than double of roll angle



Biting condition (example):







too large stock - large roll angle

- small friction angle

* resulting force pushes backwards

* no biting





Influences on roll bite friction coefficient






Influences on roll angle



1. If friction coefficient is fix, biting conditions can be improved by decreasing roll angle.



2. For fix height reduction :

by bigger roll diameter and / or smaller initial billet size



3. For fix roll diameter : by smaller height reduction



Law of continuity



Cross section • stock speed = constant







A0 = Cross section of entrance

A1 = Cross section of exit

v0 = Entrance speed of stock

v1 = Exit speed of stock



Law of constancy of volume















Distribution of the velocity in the roll gap and constitution of the roll Neutral point







Neutral point :



point where roll (at circumference) and working piece have the same speed





*Zone of backward slip : here the main deformation is done



speed of roll > speed of working piece





*Zone of forward slip :determines real exit speed.

number of revolutions of following stands

control of flying shears

speed of coilers



*The slip,i.e.the difference of speed of rolls and working piece before and after the neutral point,is the main reason for wear of rolls.



Rolling speeds



Law of volume constancy and law of continuity.







v1 : Rolling speed in the first stand

A1 : Material cross-sectional area in the first stand

v2 : Rolling speed in the second stand

A2 : Material cross-sectional area in the second stand













Rolling torque 



In general,torque = force • lever arm















Rolling power









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Basic Of Steel Rolling Part4

8:26 pm / Posted by tech data / comments (0)

Stress-strain-curves2

Compressing (upsetting) of a rectangular body not considering friction


Deformation resistance


Deformation resistance = yield stress +
losses by external friction at compacting surface + losses by internal friction in the metal itself .


Internal friction ki= friction in the deformed material between atoms



External friction kr= friction between tool and material during deformation



Rolling force




Rolling force = deformation resistance x area of contact


Roll gap & deformation area


Arc of contact= rootover (roll diameter x height difference)




Area of contact = Arc of contact x average width






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Basic of Steel Rolling Part3

7:50 pm / Posted by tech data / comments (0)

Definitions of Stresses

In general : Stress - Resistance

Resistance = force per area from material`s point of view


Yield stress 
It defined as the stress where plastic deformation starts


Influences on yield stress

Yield stress determines forces required for determination



Degree of deformation




Rate of deformation


Stress-strain-curve (tensile test schematic)


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Basic Of Steel Rolling Part2

9:29 pm / Posted by tech data / comments (0)

Non-wanted constituents in steel


Sulphur S: breaks/cracks at hot forming
Phosphorus P: embrittlement, especially at low temperatures
Copper Cu: cracks at hot forming
Gases (Hydrogen H, Nitrogen N ,Oxygen O ):
holes in steel (gas bubbles), additionally H -flakes, N - aging
What is Rolling ?
Continuous shaping by plastic deformation = continuous forging leading to improved mechanical properties.
















Atomic structure of steel








Elastic deformation



Plastic deformation




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Basic Of Steel Rolling Part1

8:38 pm / Posted by tech data / comments (0)

What makes rolling high productive?


Contents

• Introduction
• Constituents of steel,atomic structure,elastic/plastic deformation
• Basics of deformation
yield stress
deformation resistance
• Basics of rolling :
· conditions in roll gap
· material flow in roll gap
· biting
· spread
· rolling force, moment, power
· rolling speeds
· tension control
• Slit Rolling
• Material defects
• Summary




What is steel ?
• iron with up to 2 % carbon :
• shaping possible by plastic deformation, i.e.forging,rolling
• cast iron /pig iron
• iron with more than 2 % carbon :
• shaping only by casting

Steel Structure
Variation of Properties of Steel


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