Basic Of Steel Rolling Part 5

9:21 pm / Posted by tech data /

Biting condition & Roll bite friction coefficient









Roll bite friction coefficient = tangential or frictional force/normal force



Biting











In the roll gap are two forces :


1. Friction FR : tries to pull through the stock

2. Pressure of rolls FN : tries to push back the stock



Biting condition









Biting condition : friction angle bigger than roll angle






Pass through condition : friction angle more than double of roll angle



Biting condition (example):







too large stock - large roll angle

- small friction angle

* resulting force pushes backwards

* no biting





Influences on roll bite friction coefficient






Influences on roll angle



1. If friction coefficient is fix, biting conditions can be improved by decreasing roll angle.



2. For fix height reduction :

by bigger roll diameter and / or smaller initial billet size



3. For fix roll diameter : by smaller height reduction



Law of continuity



Cross section • stock speed = constant







A0 = Cross section of entrance

A1 = Cross section of exit

v0 = Entrance speed of stock

v1 = Exit speed of stock



Law of constancy of volume















Distribution of the velocity in the roll gap and constitution of the roll Neutral point







Neutral point :



point where roll (at circumference) and working piece have the same speed





*Zone of backward slip : here the main deformation is done



speed of roll > speed of working piece





*Zone of forward slip :determines real exit speed.

number of revolutions of following stands

control of flying shears

speed of coilers



*The slip,i.e.the difference of speed of rolls and working piece before and after the neutral point,is the main reason for wear of rolls.



Rolling speeds



Law of volume constancy and law of continuity.







v1 : Rolling speed in the first stand

A1 : Material cross-sectional area in the first stand

v2 : Rolling speed in the second stand

A2 : Material cross-sectional area in the second stand













Rolling torque 



In general,torque = force • lever arm















Rolling power









Labels:

0 comments:

Post a Comment